CLC Test page – 2 2021-05-05T15:53:51+00:00

TECHNOLOGY

Nanolite Cellular Lightweight Concrete Bricks are produced by adding millions of Micro-Sized air bubbles into a cement based blender mixer. The addition of millions of air bubbles is achieved by using a Proprietary Foam Generator to produce highly stable and injecting the Foam directly into a mixer containing Cement, Fly Ash or Sand & Water Slurry

The amount of Cement, Fly-Ash / Sand, Foam & Water included in the Light weight Cellular concrete mix design depends on the required properties (i.e. Density, Strength, Thermal Conductivity, ETC). The hardened material consists of small-enclosed air bubbles thereby resulting in a light weight stable cellular material with densities ranging from as low as 400kg/m3 to 1800Kg/m3

Concrete is then poured into assembled molds of bricks / blocks. The foam imparts free flowing characteristics to this slurry due to ball bearing effect of foam bubbles enabling it to flow easily  into all corners and compact by itself in the molds without requiring any kind of vibration or compaction.

Water Curing for 14 to 28 days gives good strength and dimensional stability to bricks. Because of great-Engineered properties NANOLITE Bricks have become popular in wide range of applications in construction sector.

Applications of Nanolite CLC Bricks
  • 400 – 600 Kg/m3 : Insulation
  • 800 – 1000 Kg/m3 : Non-Load Bearing Walls
  • 1200 – 1800 Kg/m3 : Load Bearing Walls
Advantages of Nanolite CLC Bricks
  • Savings in Structural Foundation
  • Savings in Mortar & Plastering
  • Reduction of Dead Load
  • Less Water Absorption
  • High Thermal Insulation
  • Good Sound Reduction
  • Faster Construction
  • Enhances Carpet Area
  • High Compressive Strength
  • Fire Protection
  • Earthquake Resistant
  • Eco friendly

RAW MATERIALS

Cement

OPC ( 53 Grade Preferred )

Fly-Ash

Only from Thermal Power Plants (Issued free of cost in almost all the thermal power plants, only transportation cost is to be paid)

Foaming Agent

Protein Based (Available from Nanolite in whatever quantities needed)

Fibre

Glass Based (Available from Nanolite in whatever quantities needed)

Water

Soft Water Preferred ( TDS to be less than 700)

Note: We don’t recommend any additives like Hardening, Curing and Water Reducing Agents

Sizes, Weights, Production Cost & Market Price of Brick

Size L X H X B
(in Inches)
Size L X H X B
(in mm)
No of Bricks/m3 Weight (Kg’s) Prod. Cost (Rs) Market Price (Rs)
24 * 8 * 4 600 * 200 * 100 83 10 – 10.5 18 – 25 36 – 45
24 * 8 * 6 600 * 200 * 150 55 15.5 – 16 28 – 35 55 – 60
24 * 8 * 8 600 * 200 * 200 41 21 – 21.5 37 – 45 72 – 80
24 * 8 * 9 600 * 200 * 225 36 24 – 24.5 42 – 50 80 – 90

Note:  The above production cost calculations are done as per standard mix design and as per the estimated prices of cement & fly-ash. However, there is no guarantee that mix design remains the same in all places and at all times. Mix design changes as per the qualities of raw material and as per its densities. The above calculation cannot be treated as final.

Calculator

Please Enter the prices of Cement ( / Bag ) and Flyash ( / Ton ) at your place to Calculate Production Cost


Cement Rs. / Bag
Fly Ash Rs. / Ton
Foam Rs. / Kg
Water Rs. / Ltr
Power Rs. / Unit
Labour Rs. / Head


Production Cost (Rs.) Rs. / m3

As per the above Raw Material Prices, Production Cost of Bricks as per Sizes are as follows


Size In Inch Size in mm Production Cost (Rs.) Market Price (Rs.)
24 x 8 x 4 600 x 200 x 100
-
38 – 45
24 x 8 x 6 600 x 200 x 150
-
57 – 65
24 x 8 x 8 600 x 200 x 200
-
76 – 85
24 x 8 x 9 600 x 200 x 225
-
90 – 100


Note: The above production cost calculations are done as per standard mix design and as per the prices of cement & fly-ash given by you. However there is no guarantee that mix design remains the same in all places. Mix design changes as per the qualities of raw material and as per its densities. The above calculation cannot be treated as final. However we try to do several trail run’s to reduce the production cost. The above market prices of CLC Bricks are just for reference and changes from place to place and cannot be treated as final

Plant Capacities & Infrastructure Requirements

Plant Capacity Land Power (3 Phase) Shed Mould Platform Man Power
15m3 600 – 1200 Sq.Yards 10 HP – 15 HP 450 Sq.Ft (30′ x 15′) 1000 – 2000 Sq.Ft 5 – 8
30m3 1200 – 2000 Sq.Yards 15 HP – 20 HP 750 Sq.Ft (50′ x 15′) 2000 – 4000 Sq.Ft 8 – 15
50m3 2000 – 4000 Sq.Yards 25 HP – 30 HP 750 Sq.Ft (50′ x 15′) 4000 – 7000 Sq.Ft 16 – 20
75m3 4000 – 6000 Sq.Yards 40 HP – 50 HP 1050 Sq.Ft (70′ x 15′) 8000 – 10000 Sq.Ft 25 – 30
100m3 6000 – 8000 Sq.Yards 60 HP – 70 HP 1050 Sq.Ft (70′ x 15′) 12000 – 15000 Sq.Ft 35 – 40

Brands of Components

ITEM BRAND
Gearbox Elecon / Siemens
Motor Crompton / Havells
Pump Kirloskar
Compressor ELGI
Control Panel (Switchgear & Accessories) L & T
Load Cells Apex

Nanolite Uses Best Branded Components in all the Equipment’s & Comes with Clear Warranty Schedule of 1 Year on Motor’s, Gearbox’s, Pump, Compressor & Life Time Warranty On Foam Generator

Specification of Equipment

Shell – 6mm
Motor – Flange Mounted
Gear Box – Helical Type
(Less power consumption & less noise)
Shaft – Solid M.S
Butterfly Valve – 8 inch

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