Nanolite Cellular Lightweight Concrete Bricks are produced by adding millions of Micro-Sized air bubbles into a cement based blender mixer. The addition of millions of air bubbles is achieved by using a Proprietary Foam Generator to produce highly stable and injecting the Foam directly into a mixer containing Cement, Fly Ash or Sand & Water Slurry
The amount of Cement, Fly-Ash / Sand, Foam & Water included in the Light weight Cellular concrete mix design depends on the required properties (i.e. Density, Strength, Thermal Conductivity, ETC). The hardened material consists of small-enclosed air bubbles thereby resulting in a light weight stable cellular material with densities ranging from as low as 400kg/m3 to 1800Kg/m3
Concrete is then poured into assembled molds of bricks / blocks. The foam imparts free flowing characteristics to this slurry due to ball bearing effect of foam bubbles enabling it to flow easily into all corners and compact by itself in the molds without requiring any kind of vibration or compaction.
Water Curing for 14 to 28 days gives good strength and dimensional stability to bricks. Because of great-Engineered properties NANOLITE Bricks have become popular in wide range of applications in construction sector.
The products produced in this plant can be used in various applications like
✔ Savings in Structural Foundation
✔ Savings in Mortar & Plastering
✔ Reduction of Dead Load
✔ Less Water Absorption
✔ High Thermal Insulation
✔ Good Sound Reduction
✔ Faster Construction
✔ Enhances Carpet Area
✔ High Compressive Strength
✔ Fire Protection
✔ Earthquake Resistant
✔ Eco friendly
Please Enter the prices of Cement ( / Bag ) and Flyash ( / Ton ) at your place to Calculate Production Cost
Production Cost (Rs.) | Rs. / m3 |
As per the above Raw Material Prices, Production Cost of Bricks as per Sizes are as follows
Size In Inch | Size in mm | No of bricks per cu.m | Production Cost (Rs.) | Market Price (Rs.) |
---|---|---|---|---|
24 x 8 x 4 | 600 x 200 x 100 | 83 | - |
38 – 45 |
24 x 8 x 6 | 600 x 200 x 150 | 55 | - |
57 – 65 |
24 x 8 x 8 | 600 x 200 x 200 | 41 | - |
76 – 85 |
24 x 8 x 9 | 600 x 200 x 225 | 36 | - |
90 – 100 |
Note: The above production cost calculations are done as per standard mix design and as per the prices of cement & fly-ash given by you. However there is no guarantee that mix design remains the same in all places. Mix design changes as per the qualities of raw material and as per its densities. The above calculation cannot be treated as final. However we try to do several trail run’s to reduce the production cost. The above market prices of CLC Bricks are just for reference and changes from place to place and cannot be treated as final
Plant Capacity 30m3 | |
---|---|
Land (Sq. Yards) | 1500 – 2000 |
Power (3 Phase) | 75 KV / 100 HP |
Shed (Feet) | 20 X 20 |
Mold Platform (Sq. Feet) | 5000 – 6000 |
Man Power | 5 – 8 |
Plant Capacity 50m3 | |
---|---|
Land (Sq. Yards) | 2000 – 2500 |
Power (3 Phase) | 75 KV / 100 HP |
Shed (Feet) | 20 X 20 |
Mold Platform (Sq. Feet) | 7500 – 8500 |
Man Power | 8 – 15 |
Plant Capacity 75m3 | |
---|---|
Land (Sq. Yards) | 3500 – 4000 |
Power (3 Phase) | 100 KV / 133 HP |
Shed (Feet) | 20 X 20 |
Mold Platform (Sq. Feet) | 12000 – 13000 |
Man Power | 16 – 20 |
Plant Capacity 100m3 | |
---|---|
Land (Sq. Yards) | 5000 – 6000 |
Power (3 Phase) | 100 KV / 133 HP |
Shed (Feet) | 20 X 20 |
Mold Platform (Sq. Feet) | 16500 – 17000 |
Man Power | 26 – 30 |
Plant Capacity 150m3 | |
---|---|
Land (Sq. Yards) | 7000 – 7500 |
Power (3 Phase) | 125 KV / 166 HP |
Shed (Feet) | 70 X 20 |
Mold Platform (Sq. Feet) | 25000 – 26000 |
Man Power | 25 – 30 |
Plant Capacity 200m3 | |
---|---|
Land (Sq. Yards) | 8000 – 10000 |
Power (3 Phase) | 125 KV / 166 HP |
Shed (Feet) | 70 X 20 |
Mold Platform (Sq. Feet) | 34000 – 35000 |
Man Power | 45 – 40 |
Plant Capacity | Land (Sq. Yards) | Power (3 Phase) | Shed (Feet) | Mold Platform (Sq. Feet) | Man Power |
---|---|---|---|---|---|
30m3 | 1500 – 2000 | 75 KV / 100 HP | 20 X 20 | 5000 – 6000 | 5 – 8 |
50m3 | 2000 – 2500 | 75 KV / 100 HP | 20 X 20 | 7500 – 8500 | 8 – 15 |
75m3 | 3500 – 4000 | 100 KV / 133 HP | 20 X 20 | 12000 – 13000 | 16 – 20 |
100m3 | 5000 – 6000 | 100 KV / 133 HP | 20 X 20 | 16500 – 17000 | 26 – 30 |
150m3 | 7000 – 7500 | 125 KV / 166 HP | 70 X 20 | 25000 – 26000 | 25 – 30 |
200m3 | 8000 – 10000 | 125 KV / 166 HP | 70 X 20 | 34000 – 35000 | 45 – 40 |
Elecon / Siemens
Crompton / Havells
Kirloskar
ELGI
L & T (Switchgear & Accessories)
Apex
Nanolite Uses Best Branded Components in all the Equipment’s & Comes with Clear Warranty Schedule of 1 Year on Motor’s, Gearbox’s, Pump, Compressor & Life Time Warranty On Foam Generator
Shell - 6mm
Motor - Flange Mounted
Gear Box - Helical Type (less power consumption & less noise)
Shaft - Solid M.S Butterfly Valve - B inch
Capacity - 0.5 m'/ 1.2 m'/ 2 m'
Power - 5 HP/ 7.5 HP / 15 HP
Box - Powder Coated
Type - Continues Foam Outflow
Pneumatic Parts - Janatics
Lancing Unit - Ms Pipe Flange Type
Capacity - Upto 300 Ltr / min
Timer - Automatic
Types : Integreted
SwitchGear : L&T
Timer : Selec
Stage : Single Cylinder
Working Pressure : 10kg/cm square
Power : 1HP/3HP
Accessories : Starter, Automatic Pressure Switch Pressure Gauge Safety Valves Non Retrun Valve, Water Drain Valve & Air Delivery Valve
Type : Shear Beam/ jumbo
Capacity : 1.5 Ton*4/2TonX4
Body : 4mm
Capacity : 500kg
Tyres : Sold
Body : 4mm
Capacity : 0.3m2
Butterfly Valve _ 6inch
Tyres : Solid
Types : Full Automatic
Power : 3HP
Capacity : 0.3m3
Dimension : 8feet *2feet
Box : 35Angel 5mm,2.5 mmMS Sheet
Centre Plate : 3.15mm MS Sheet
Lenght : 7meter /23 feet
Motor : Flange Mounted
Gear Box : Helical Type (less power consumption & less noise)
Structure : Ms
Power : 1HP
Belt : 500mm width 2ply
Capacity : 0.2m3
Dimension : 6feet *2feet
Box : 35Angel 2.5 mmMS Sheet
Lenght : 6meter /20 feet
Motor : Flange Mounted
Gear Box : Helical Type (less power consumption & less noise)
Structure : Ms
Power : 5 HP
Hopper : Continuous Loading
Dia : 168 Dia With Universal Inlet & Outlet With Conical Reducer
Nanolite is India’s 1st CLC / Foam Concrete Light Weight Bricks / Blocks Making Machines Manufacturing Company
(ISO 9001:2015 Certified). Nanolite was established in the year 2009 and has a track record of setting up 400+ CLC Plants in almost all the States of India, Nepal & SriLanka. With the Experience & Expertise achieved through several years, we Guarantee Best Quality Brick / Block from the very 1st Batch of Production. We set-up CLC PLANTS ranging from 5m3 to 100m3 Production Capacities with Branded Equipment, Less Investment & in a Very Short Span
Cellular Light Weight Concrete (CLC) is a version of lightweight concrete that is produced like normal concrete under ambient conditions. It is produced by initially making slurry of Cement, Fly Ash, and Water which is further mixed with the addition of pre-formed stable foam in a blender concrete mixer under ambient conditions
The amount of Cement, Fly-Ash, Foam & Water included in the Light Weight Cellular concrete mix design depends on the required properties (i.e. strength, thermal conductivity or durability). Also, depending on the required CLC density and variance, an appropriate mix design is selected
The hardened material consists of small-enclosed air bubbles thereby resulting in a light weight stable cellular material with densities ranging from as low 300 kg/m3 to 1800 Kg/m3
The mixture is either poured into assembled molds of blocks. The foam imparts free flowing characteristics to this slurry due to ball bearing effect of foam bubbles enabling it to easily flow into all corners and compact by itself in the molds without requiring any Kind of vibration or compaction
Good Curing gives good strength and dimensional stability to Bricks. Bricks are cured by Water Curing procedure for 14 – 28 days. Because of great-Engineered properties, NANOLITE Bricks have become popular in wide range of applications in construction sector
Cement: OPC 53 Grade
Fly Ash: Only from Thermal Power Plants
Note: Sand can be used if flyash not available
Foaming Agent: Protein Based
Water: Soft Water (TDS Less Than 500)
Foaming Agent is continuously available from Nanolite in whatever quantities required.
Densities range of CLC would be between 300 – 1800 kg/m3 which are used for various applications.
As per IS 2185 Part IV, Compressive strength Chart is as follows
Curing of the Bricks / Blocks is done by Water Curing Procedure for 14 to 28 days
Builders (Captive Use), Start-Up Companies, Clay Brick Manufacturers, Flyash Brick Manufacturers, Readymix Concrete Manufacturers, Tiles & Paver Blocks Manufacturers, Entrepreneurs
Clay Bricks:
Government is making all efforts to Ban / Stop Clay Bricks Manufacturing & Usage as it consumes Top Agricultural Soil.
Also the availability of soil is a problem. In a due course of time, an appropriate action will be taken. There’s no option of a new entrant into this field
AAC Blocks :
Plant Investment is very high and has to be imported either from Germany or China and the investment is generally between Rs. 20 Crores (China for 300m3Plant) & Rs. 50 Crores (Germany for 500m3 Plant). AAC Technology also has a serious problem with Water Absorption making several builders choose CLC as the best alternate. There are some companies in India, trying to set-up AAC Plants for as less as Rs. 50 Lakhs, They call it as AAC (It cannot be called as AAC without Autoclaved) but in general it can be called as “ALC” ( An Unrecognized Technology, which is not even in Indian Standards ) BEWARE.
CLC Bricks:
These Plants are generally suitable for Brick Manufacturers, Tile & Marble Manufacturers & Dealers, Builders, Entrepreneurs, etc etc as the investment is very less. Breakeven / ROI can be achieved in less than an year. All Raw Materials are easily available and the brick is widely accepted.
There’s a huge potential in CLC Technology. Its the time to Utilize the advantage of Demand & Supply Gap
CLC Brick / Block Manufacturing Plants can be started with a minimum production of 10m3 per day and the investment range starts from Rs 2.75 Lakhs (Excluding Trolleys & Molds)
Production Cost in India is generally between Rs. 1500 – 2000 per m3 and this depends upon the Prices of Raw Materials
Market Price throughout India is in between Rs. 3000 – 4000 per m3
Break-Even / ROI can be achieved as less as 5-6 Months at 100% Efficiency
Direct Cost Savings using CLC Light Weight Blocks are Reduction of Steel / Iron for Structural Foundation, Savings in Brick Mortar, Savings in Plastering & Labor Cost
In-Direct Advantages of CLC are in the form of Thermal Insulation, Sound Reduction & Less Water Absorption
400 – 600 kg/m3 : Insulation
800 – 1200 kg/m3 : Non-Load Bearing Walls
1400 – 1800 kg/m3 : Load Bearing Walls
Clay Bricks:
Government is making all efforts to Ban / Stop Clay Bricks Manufacturing & Usage as it consumes Top Agricultural Soil.
Also the availability of soil is a problem. In a due course of time, an appropriate action will be taken. There’s no option of a new entrant into this field
Fly-Ash Bricks (Fal-G Technology):
These bricks are much heavy in weight and require heavy structural foundation. Because of the heavy weight, labor problems are existent. There are several Fly Ash Bricks Plants all over india and because of the heavy competition, Fly Ash Bricks are already been sold at rock bottom price and it would be difficult for them to reduce price any more. There’s no much future left for new entrants
AAC Blocks:
Plant Investment is very high and has to be imported either from Germany or China and the investment is generally between Rs. 20 Crores (China for 300m3Plant) & Rs. 50 Crores (Germany for 500m3 Plant). AAC Technology also has a serious problem with Water Absorption making several builders choose CLC as the best alternate. There are some companies in India, trying to set-up AAC Plants for as less as Rs. 50 Lakhs, They call it as AAC (It cannot be called as AAC without Autoclaved) but in general it can be called as “ALC” ( An Unrecognized Technology, which is not even in Indian Standards ) BEWARE.
CLC Bricks:
These Plants are generally suitable for Brick Manufacturers, Tile & Marble Manufacturers & Dealers, Builders, Enterpreneurs, etc etc as the investment is very less. Breakeven / ROI can be achieved in less than an year. All Raw Materials are easily available and the brick is widely accepted. There’s a huge potential in CLC Technology. Its the time to utilize the advantage of Demand & Supply Gap
Plants can be set up in all corners of India as CLC Bricks are widely accepted and Raw Materials are easily available.
Plant Size or Production Capacity generally depends upon the Market Location. It’s always better to start with Small or Medium Plant and later expand to a large scale.
Land, Power & Labor requirement depends upon the Plant Size / Production Capacity. The Minimum requirement’s are
Land – 1000 Sq. Yards
Power – 10HP (3 Phase)
Labor – 6 (Un-Skilled) & 1 (Skilled)
CLC Technology is widely accepted in more than 40 Countries.
CLC Technology is Approved by Indian Standards and comes under 2185 Part IV
Nanolite is well established in all corners of India and is already into Nepal & Srilanka. Nanolite will very soon establish CLC Plants in the Bhutan & Myanmar.
All the Clients are welcome to Hyderabad to have Techno-Commercial discussions and all the issues like Technical Details, Costings, Investment, Market etc.. can be discussed. A One-on-One meeting with us will help you gain immense knowledge of CLC Technology and will help you in taking a concrete decision
Nanolite Infratech Pvt.Ltd. Level II, M K Reddy’s Mansion Above Adidas Showroom Dr. A S Rao Nagar, ECIL Post Hyderabad – 500062
+91 94915 39933
+91 94916 39933
+91 94917 39933
+91 94918 39933
sales@nanolite.in
Technical Specifications | |
Plant Type | Semi Automatic |
No of Bricks Per Stroke | 4 |
No of Bricks per Hour | 480 |
No of Bricks Per Stroke | 3840 |
Shed Area required | 2800 Sq. ft. |
Plant Area Required | 1800 Sq. Yards |
Man Power Required | 5 |
Pallet Size | 550 x 340 x 15 mm |
Cycle Time | 30 Seconds |
Hydraulic Tank Capacity | 100 Liters |
Total Power | 25HP |
Technical Specifications | |
Plant Type | Semi Automatic |
No of Bricks Per Stroke | 6 |
No of Bricks per Hour | 720 |
No of Bricks Per Stroke | 5760 |
Shed Area required | 3000 Sq. ft. |
Plant Area Required | 2000 Sq. Yards |
Man Power Required | 5 |
Pallet Size | 550 x 420 x 18 mm |
Cycle Time | 30 Seconds |
Hydraulic Tank Capacity | 100 Liters |
Total Power | 28HP |
Technical Specifications | |
Plant Type | Fully Automatic |
No of Bricks Per Stroke | 6 |
No of Bricks per Hour | 1200 |
No of Bricks Per Shift (8hrs) | 9600 |
Shed Area required | 3800 Sq. ft. |
Plant Area Required | 2200 Sq. Yards |
Man Power Required | 5 |
Pallet Size | 550 x 420 x 18 mm |
Cycle Time | 16-20 Seconds |
Hydraulic Pressure / Tank Capacity | 15 Ton / 270 Liters |
Total Power | 42HP |
PLC Make | Siemens /Delta/Mitsubishi |
Technical Specifications | |
Plant Type | Fully Automatic |
No of Bricks Per Stroke | 10 |
No of Bricks per Hour | 2000 |
No of Bricks Per Shift (8hrs) | 16000 |
Shed Area required | 4000 Sq. ft. |
Plant Area Required | 2500 Sq. Yards |
Man Power Required | 6 |
Pallet Size | 550 x 675 x 18 mm |
Cycle Time | 16-20 Seconds |
Hydraulic Pressure / Tank Capacity | 15 Ton / 270 Liters |
Total Power | 45HP |
PLC Make | Siemens /Delta/Mitsubishi |
Technical Specifications | |
Plant Type | Fully Automatic |
No of Bricks Per Stroke | 14 |
No of Bricks per Hour | 2800 |
No of Bricks Per Shift (8hrs) | 22000 |
Shed Area required | 4500 Sq. ft. |
Plant Area Required | 3000 Sq. Yards |
Man Power Required | 8 |
Pallet Size | 550 x 975 x 25 mm |
Cycle Time | 16-20 Seconds |
Hydraulic Pressure / Tank Capacity | 25 Ton / 350 Liters |
Total Power | 60HP |
PLC Make | Siemens /Delta/Mitsubishi |
Technical Specifications | |
Plant Type | Fully Automatic |
No of Bricks Per Stroke | 18 |
No of Bricks per Hour | 3400 |
No of Bricks Per Shift (8hrs) | 27000 |
Shed Area required | 5000 Sq. ft. |
Plant Area Required | 1 Acre |
Man Power Required | 8 |
Pallet Size | 820 x 850 x 25 mm |
Cycle Time | 16-20 Seconds |
Hydraulic Pressure / Tank Capacity | 25 Ton / 350 Liters |
Total Power | 65HP |
PLC Make | Siemens /Delta/Mitsubishi |
Technical Specifications | |
No of Bins | 3 |
Capacity of Each Bin | 5 cu.m |
Bin Opening | Pneumatic |
Weighing System | Load Cells |
Output per hour | 20 cu.m |
Conveyer for aggregates | Belt Conveyer |
Conveyer for cement | Screw Conveyer |
Total Power | 18HP |
Automation | Delta/Schneider |