The Nanolite Concrete Block Machine is capable of producing Solid Concrete Blocks, Hollow Blocks and FALG blocks. The major raw material used in the machine includes Cement, Flyash, Stone Chips, Stone dust or sand, and water. We use vibration and hydraulic press technology to produce these products. These blocks are produced using an Egg Laying type concrete block machine. The vibration eliminates the air voids in the concrete and hydraulic press ensures proper shape and compactness and achieve high strength.
The process of producing these products include feeding the raw materials into the mixer. The ratios of raw material to be feeded are based on the target product type, strength, application, local availability of raw material and other specifications. The specially designed pan mixer or drum mixer would thoroughly mix the material till the required uniform texture and consistency is achieved. Thus, obtained wet concrete is moved to the Egg Laying Type Concrete Block machine trough concrete trolleys. The wet concrete is poured into the mould of the block machine. The vibrator is switched on for few seconds for the material to settle. More concrete is poured into the die and excess material is removed using a shovel. Then the vibrators are switched on again and the hydraulic ram would press the material using hydraulic pressure. After pressing for required duration the mould is removed leaving the blocks on the floor. The vibrators would be automatically turned off after lifting the mould with the help of a limit switch. The machine would then move forward using a travel motor attached to the machine. The cycle repeats and thousands of blocks can be produced using the same method.
Post 24hrs after producing the blocks these are moved to a stockyard for curing. Good Curing gives good strength and dimensional stability to the concrete blocks. These products need to be cured by Water Curing procedure for 14 – 28 days. By using the chemical hardner the curing timing can be reduced drastically. Because of great-Engineered properties, NANOLITE blocks have become popular in wide range of applications in construction sector.
Applications
The products produced in this plant can be used in various applications like
Commercial building Construction
Residential building construction
Industrial Buildings and Sheds
Compound walls
Infrastructure projects
Retaining walls
Advantages
✔ Low investment and high returns generating plant
✔ High production capacity of upto 3500 blocks per shift
✔ Dual vibration system ensures high compaction and strength
✔ Low maintenance and long-life machine
✔ Produces upto 14 blocks per stroke
✔ Blocks of any customizes sizes can be produced as per market demand
✔ Sturdy Pan mixer design with dual rollers ensure uniform mix with low water content
✔ Comes with travel motors which helps in easy movement of the machine
✔ Easily available raw materials across any part of the country
✔ Concrete Blocks help in increasing the carpet area by reducing the wall thickness
✔ Heavy Duty Robust design
✔ High quality bricks with perfect edges achieved
✔ Less man power required due to simplified process
Raw Materials
Solid Concrete Blocks or Hollow Blocks
Cement
Cement
OPC 53 Grade and White Cement
Stone Chips
Stone Chips
6-8mm Baby Chips
Sand
Sand
M-Sand or Stone dust in fine form
Water
Water
Any portable Water
FALG Blocks
Fly-Ash
Fly-Ash
From Thermal power plants
Lime
Lime
Powdered lime or limestone can be used
Gypsum
Gypsum
In fine powder form
Sand
Sand
Stone dust or M-sand can be used
Water
Water
Any portable Water
Products
Solid Concrete Blocks
Hollow Concrete Blocks
FaL-G Blocks
Note: The above mentioned products can be produced in different dimensions based on requirement.
Plant Types
Egg laying Concrete Block Machine with Drum Mixer
Technical Specifications
Mixer Type
Drum Mixer
Mixer Capacity
10/7 cu.ft
Production Capacity
300 per hour
Production Capacity
2500 per shift
Platform Area required
2500 Sq.ft
Plant Area Required
2000 Sq. Yards
Man Power Required
5
Total Power
12HP
Egg laying Concrete Block Machine with Pan Mixer
Technical Specifications
Mixer Type
Pan Mixer
Mixer Capacity
400 kg
Production Capacity
430 per hour
Production Capacity
3500 per shift
Platform Area required
3000 Sq. ft.
Plant Area Required
2500 Sq. Yards
Man Power Required
5
Total Power
15HP
Specification Of Equipment
Concrete Pan Mixer
Capactity: 400 kgs
Power: 7.5HP
Gear Box: Top Bottom Mounted
Mixing Arms: Rollers and Blades
Liners: Bottom and Side
Material: MS
Egg Laying Concrete Block Machine
Capacity: 3500 blocks per shift
No of Blocks Stroke: 14 (12 * 8 * 4)
Power: 6.5 HP
Press Type: Hydraulic
Movement: Travel Motor
Material: MS
Concrete Drum Mixer
Capactity: 10/7 cu.ft or 1 Bag Mixer
Operation Type: Electric Motor / Diesel Engine
Power: 5HP
Tyres: Optional
Material: MS
Concrete Trolleys
Body: 3.15mm
Type: Hinge Type
Capacity: 100 kgs
Tyres: Solid
The Concrete Block machinery will take around 14days for delivery from the date of receiving order with advance. Post-delivery it will 1-2 days for installation on the machinery and trail production.
Yes, our team of technicians will visit your site and does installation of the machine and will provide training on operation and maintenance of machinery. Our team will also do trail production and ensure high quality output is delivered.
Yes, there is no change in machinery for manufacturing of concrete blocks or FLAG blocks. Only the raw materials used and manufacturing process needs to be altered.