flyash-brick-paver-brick-plant

Technology
Raw Materials
Products
Plant Types
Specifications of Equipment
FAQ
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Flyash Bricks & Paver Blocks Plant

Technology

The Nanolite Automatic Flyash Brick & Paver Block Machine is capable of producing various products such as Flyash Bricks, Solid Concrete Blocks, Interlocking Pavers, Hollow Blocks, Kerbstones, Ventilation blocks etc.

The raw materials are loaded into the mixer(s) trough a fully automated batching plant or manually based on the planned production capacity. The ratios of raw material to be feeded are based on the target product strength, application, local availability of raw material and other specifications. The specially designed pan mixer would thoroughly mix the material till the required uniform texture is achieved. Thus obtained wet concrete is moved to the Hydro-Vibro pressing machine trough conveyer belt. The material would be stored in the hopper and the concrete feeder would load the material to the mould box which is loaded with a wooden or recycled plastic pallet. High frequency vibrators would ensure uniform loading of material in the mould. Once the material is loaded the hydraulic press along with high frequency vibration compacts the material without leaving any air gap in the concrete. This ensure the material attain high strength and accurate edges. Auto stacker system would stack these pallets with freshly produced bricks ensuring low handling damages. Nanolite’s specially design Fully automated Hydro-Vibro pressing machine runs on the PLC system without any manual intervention.

Good Curing gives good strength and dimensional stability to Bricks. Bricks are cured by Water Curing procedure for 14 – 28 days. Because of great-Engineered properties, NANOLITE Bricks have become popular in wide range of applications in construction sector.

Applications

The products produced in this plant can be used in various applications like

Flyash Bricks

High Raise Buildings
Commercial and Residential
buildings
Industrial Buildings and
Sheds

Concrete Blocks

Commercial and Residential
buildings
Compound walls
Infrastructure projects
Retaining Walls

Paver Blocks

Roads
Fuel Stations
Parking Lots
Industrial Zones for movement
of heavy load vehicles

Advantages

✔ Machine designed to precision using licensed Solid Works Software

✔ Can produce multiple products on single machine

✔ Advanced Hydro-Vibro pressing technology

✔ Achieves high strength upto M45 grade

✔ High quality bricks/blocks with perfect edges can be achieved

Easily inter changeable mould system

✔ Automated Batching plant can be used for faster material loading

✔ PLC controlled Fully automatic machine

✔ Best in class Seimens or Delta PLC will be used

✔ All motors will be Crompton, Havells or Bharat Bhijili make

✔ All hydraulic components are best in class from Yuken, Dowty, Hydroline and Parker make

✔ Less Cycle time (16-18 seconds)

✔ Heavy Duty Robust design

✔ Automatic pallet and concrete feeding system

✔ Auto stacker to avoid handling damage

✔ Heavy duty pan mixer designed to ensure quick and uniform mixing of raw materials

✔ Wide range of machineries from Production capacity of machines is 500 to 3500 bricks per hour

Raw Materials

Cement

OPC 53 Grade Preferred

Flyash

From Thermal Power Plant

Stone Chips

6-8mm Baby Chips

Sand

M-Sand or Stone dust in fine form

Water

Soft Water (TDS to be less than 500)

Products

Flyash Brick (With Frog)

Flyash Brick (Without Frog)

Solid Concrete
Block

I-Shape Interlocking Paver

Zig-Zag Shape Interlocking Paver

Kerb
Stone

Ventilation
Block

Plant Types

Semi-Automatic

Fully Automatic

Batching Plant

4 Cavity

6 Cavity

4 Cavity Technical Specifications
Plant Type	Semi Automatic
No of Bricks Per Stroke	4
No of Bricks	480 per Hour
No of Bricks Per Stroke	3840
Shed Area Required	2800 Sq. ft.
Plant Area Required	1800 Sq. Yards
Man Power Required	5
Pallet Size	550 x 340 x 15 mm
Cycle Time	30 Seconds
Hydraulic Tank Capacity	100 Liters
Total Power	25HP

6 Cavity Technical Specifications
Plant Type	Semi Automatic
No of Bricks Per Stroke	6
No of Bricks	720 per Hour
No of Bricks Per Stroke	5760
Shed Area Required	3000 Sq. ft.
Plant Area Required	2000 Sq. Yards
Man Power Required	5
Pallet Size	550 x 420 x 18 mm
Cycle Time	30 Seconds
Hydraulic Tank Capacity	100 Liters
Total Power	28HP

6 Cavity

10 Cavity

14 Cavity

16 Cavity

6 Cavity Technical Specifications
Plant Type	Semi Automatic
No of Bricks Per Stroke	6
No of Bricks	1200 per Hour
No of Bricks (8hrs)	9600 Per Shift
Shed Area Required	3800 Sq. ft.
Plant Area Required	2200 Sq. Yards
Man Power Required	5
Pallet Size	550 x 420 x 18 mm
Cycle Time	16-20 Seconds
Hydraulic Tank Capacity	15 Ton / 270 Liters
Total Power	42HP
PLC Make	Siemens /Delta/Mitsubishi

10 Cavity Technical Specifications
Plant Type	Semi Automatic
No of Bricks Per Stroke	10
No of Bricks	2000 per Hour
No of Bricks (8hrs)	16000 Per Shift
Shed Area Required	4000 Sq. ft.
Plant Area Required	2500 Sq. Yards
Man Power Required	6
Pallet Size	550 x 675 x 18 mm
Cycle Time	16-20 Seconds
Hydraulic Tank Capacity	15 Ton / 270 Liters
Total Power	45HP
PLC Make	Siemens/Delta/Mitsubishi

14 Cavity Technical Specifications
Plant Type	Semi Automatic
No of Bricks Per Stroke	14
No of Bricks	2800 per Hour
No of Bricks (8hrs)	22000 Per Shift
Shed Area Required	4500 Sq. ft.
Plant Area Required	3000 Sq. Yards
Man Power Required	8
Pallet Size	550 x 975 x 25 mm
Cycle Time	16-20 Seconds
Hydraulic Tank Capacity	25 Ton / 350 Liters
Total Power	60HP
PLC Make	Siemens/Delta/Mitsubishi

16 Cavity Technical Specifications
Plant Type	Semi Automatic
No of Bricks Per Stroke	16
No of Bricks	3400 per Hour
No of Bricks (8hrs)	27000 Per Shift
Shed Area Required	5000 Sq. ft.
Plant Area Required	1 Acre
Man Power Required	8
Pallet Size	820 x 850 x 25 mm
Cycle Time	16-20 Seconds
Hydraulic Tank Capacity	25 Ton / 270 Liters
Total Power	65HP
PLC Make	Siemens/Delta/Mitsubishi

Batching Plant Technical Specifications
Plant Type	Semi Automatic
No of Bricks Per Stroke	16
No of Bricks	3400 per Hour
No of Bricks (8hrs)	27000 Per Shift
Shed Area Required	5000 Sq. ft.
Plant Area Required	1 Acre
Man Power Required	8
Pallet Size	820 x 850 x 25 mm
Cycle Time	16-20 Seconds
Hydraulic Tank Capacity	25 Ton / 270 Liters
Total Power	65HP
PLC Make	Siemens/Delta/Mitsubishi

Specification Of Equipment

Production Machinery

Pan Mixer

Capactity: 250 kgs / 500kgs / 750 kgs
Power: 7.5HP / 10 HP / 12.5 HP
Gear Box: Helical Bottom Mounted
Mixing Arms: Rollers and Blades
Liners: Bottom and Side
Material: MS

Conveyer Belt

Length: 18 ft
Motor: Flange Mounted
Gearbox: Helical Type
Structure: MS
Power: 2HP

Electric Control Panel

Types: Control Desk
PLC: Seimens Make
HMI: Proface Make
Switch Gear: L&T or Seimens
VFD: Delta
Structure: MS with Powder coating

Hydro-Vibro Pressing Machine

Types: Semi-Automatic
Capactity: 4 / 6 Cavity
Power: 10 / 22.5 HP
Components: Concrete Feeder,
Pallet Pusher, Die & Mould set
Operation: Lever Based
Vibrators: 5HP
Power Pack Capacity: 100 litres
Hydraulic Pressure: 5 Tons

Hydro-Vibro Pressing Machine

Types: Fully Automatic
Capactity: 6 / 10 / 14 / 18 Cavity
Power: 22.5 / 27 / 32 / 37 HP
Components: Concrete Feeder,
Pallet Feeder, Die & Mould set
Operation: Automated with PLC
Vibrators: 7.5 HP / 10 HP / 15 HP
Power Pack Capacity: 270 / 350 litres
Hydraulic Pressure: 15 / 25 Tons

Auto Stacker

Type: Fully Automatic
Power: 4 HP
Structure: MS
Components: Pallet Mover, Pallet
Lifter, Lift Mover

Feeding Machinery – Batching Plant

Storage Bins

Capacity: 3 Bins of 2 cu.m
capacity each
Doors: Pneumatic operated
Weighing mechanism: Load weighing Conveyer Belt with load cells
Structure: MS
Compressor: 3HP ELGI Make
Power: 2HP For Conveyer Belt

Conveyer Belt

Length: 18 ft
Motor: Flange Mounted
Gearbox: Helical Type
Structure: MS
Power: 2HP

Screw Conveyer

Length: 20 Ft
Motor: Flange Mounted
Gearbox: Helical Type
Structure: MS
Dia: 168mm with Universal
outlet and inlet
Power: 5HP

Silo

Capacity: 60 Tons / 100 Tons
Material: Cement / Flyash
Discharge: Screw Conveyer
Blower: 40 HP / 50 HP
Blower Make: Roots
Conveyer Make: Cosben
Dust Collector: Bottom / Top

FAQs

How long will it take to setup the plant?

The automatic flyash brick machinery will take around 45days for delivery from the date of receiving order with advance. Post delivery it will 1 week for installation on the machinery and trail production.

Will nanolite provide installation and training services?

Yes, our team of technicians will visit your site and does installation of the machine and will provide training on operation and maintenance of machinery. Our team will also do trail production and ensure high quality output is delivered.

What is difference between brick and block?

The most important difference between blocks and bricks is in the size. Bricks are generally in the size of 9 * 4 * 3 inches or 230 * 110 * 75mm and blocks are generally in bigger size.

Can we produce bricks without flyash?

Yes we can produce concrete bricks without flyash in the same machine

How many man power will be required to run the plant?

It depends on the plant size and type. A basic 4 cavity would require 5 people for production and the fully automatic 18 cavity machine will require upto 10 man power

Machine Type

Semi-Automatic

Fully-Automatic

Machine Size

4 Cavity

6 Cavity

Man Power Required

What is the after sale service provided by Nanolite?